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China Yaguang UV Mercury Lamp Curing System - Efficient Suppliers & Factory for Printing and Coating Solutions

Dongguan Yaguang Machinery Co., Ltd. is a premier China supplier specializing in UV Mercury Lamp Curing Systems. Our cutting-edge systems are engineered for industries that demand rapid and efficient curing solutions, including offset, gravure, flexographic printing, coating, and metal decorating. Utilizing high-quality mercury lamps as the UV light source, our advanced design features precision optics and an efficient reflection system to ensure uniform and thorough ultraviolet irradiation for instant curing on work surfaces.

High-Efficiency Curing

Our UV mercury lamp systems boast high power density, achieving instant curing in as little as 1 second, which remarkably enhances production efficiency and reduces cycle times.

Broad-Spectral Compatibility

The broad-spectrum UV light emitted by our systems is compatible with various ink types, making them ideal for versatile production demands.

Energy Cost Reduction

Our integrated smart control system allows precise adjustments of light intensity and power, effectively minimizing energy waste and lowering operational costs.

Enhanced Product Quality

With uniform UV exposure, our curing systems ensure consistent surface treatment, improving product durability and significantly reducing defects in printed or coated materials.

Stability & Reliability

Constructed from high-temperature-resistant and corrosion-resistant materials, our core components guarantee stability and reliability for 24/7 continuous operation with minimal downtime.

Ease of Maintenance

Our simplified modular design facilitates quick troubleshooting and routine maintenance, thereby reducing labor costs and operational interruptions.

Customer Recognition

Yaguang’s UV curing solutions have received widespread acclaim for their reliability, efficiency, and precision, establishing our factory as a leading provider in the printing and coating industries in China.

    Efficient mercury lamp UV drying system (1)

    Yaguang Patend UV Cassette

    Featuring an original reflective tilt angle design, high-efficiency reflector from Germany, well-known international brand combination plug for low and high voltage, and quick-connect water plug with a check valve from Japan SMC. Supports could be provided at each color unit, and the mercury lamp cassettes could be switched according to user’s requirements.

    Main Electrica Control Cabinet

    • The output power of each lamp group automatically synchronizes with the printing press speed. Under guaranteed drying quality requirements, the system dynamically adjusts lamp power to conserve energy.
    • The system incorporates comprehensive protection functions to withstand high currents and voltages, including but not limited to: phase loss protection, under-voltage/over-voltage protection, real-time current protection during operation, overtemperature protection, circuit break protection, and electric shock prevention for human safety.
    Control Cabinet Component
    Control Cabinet Display
    Control Cabinet Interface

    Cooling Water Cabinet

    A low-power water-cooled chiller is employed to cool the UV system, achieving intelligent temperature control and energy-efficient configurations. The cooling capacity is designed to meet the full-power operational cooling demands of the UV system. Additionally, the chiller supports remote start/stop functions and status output signals.

    Cooling Water Cabinet
    Air Cabinet

    Air Cabinet.

    The exhaust system comprises mercury lamp exhaust units and supporting ductwork. The mercury lamp exhaust components include dedicated exhaust for delivery and color unit lamps. It ensures complete removal of heat generated by mercury lamps during normal operation, discharging all hot air into the plant’s eco-friendly ventilation ducts, with adjustable airflow control. Unused exhaust ports (at positions without installed lamps) can be closed. The system’s fans are equipped with filters to prevent dust ingress, support airflow adjustment, and comply with national noise regulations.

    Installation Cases

    UV curing systems for offset printing, gravure printing, flexographic printing, coating, metal printing, etc.

    HEIDELBERG 2

    YAGUANG Uv Quick-Drying System Suitable For Heidelberg

    KBA (2)

    YAGUANGUv Quick-Drying System Suitable For Kba

    ROLAND

    YAGUANG Uv Quick-Drying System Suitable For Roland

    MITSUBISHI

    YAGUANG Uv Quick-Drying System Suitable For Mitsubishi

    KOMORI 8+1

    YAGUANG Uv Quick-Drying System Suitable For Komori

    COATING MACHINE

    YAGUANG Uv Quick-Drying System Suitable For Metal Printing

    COATING MACHINE 4

    YAGUANG Uv Quick-Drying System Suitable For Coating Machine

    ROTARY PRINTING MACHINE

    YAGUANG Uv Quick-Drying System Suitable For Rotary Printing Machine

    GRAVURE PRINTING MACHINE

    YAGUANG Uv Quick-Drying System For Gravure Printing Machine

    Frequently Asked Questions

    What are the main features of the Yaguang Patent UV Cassette?

    The Yaguang Patent UV Cassette features an original reflective tilt angle design, a high-efficiency reflector from Germany, an international brand combination plug for low/high voltage, and a quick-connect water plug with a check valve from Japan SMC. It supports easy switching of mercury lamp cassettes per user requirements.

    How does the control cabinet optimize energy consumption?

    The output power of each lamp group automatically synchronizes with the speed of the printing press. Under guaranteed drying quality requirements, the system dynamically adjusts lamp power to conserve energy.

    What safety protections are included in the electrical control cabinet?

    It includes phase loss protection, under-voltage/over-voltage protection, real-time current protection during operation, overtemperature protection, circuit break protection, and electric shock prevention for human safety.

    How does the Cooling Water Cabinet manage temperature control?

    The system uses a low-power water-cooled chiller to achieve intelligent temperature control and energy-efficient configurations. It is designed to meet full-power operational cooling demands and supports remote start/stop functions.

    What are the functions and standards of the Air Cabinet exhaust system?

    The Air Cabinet exhaust system completely removes heat generated by mercury lamps and discharges hot air into eco-friendly ventilation ducts. It features adjustable airflow, closeable unused exhaust ports, dust-preventing filters, and complies with national noise regulations.

    Which printing machinery brands are compatible with these UV systems?

    The YAGUANG UV Quick-Drying Systems are suitable for major brands including Heidelberg, KBA, Roland, Mitsubishi, Komori, as well as rotary printing machines, gravure printing machines, metal printing, and coating machines.