YAGUANG Efficient Mercury Lamp UV Drying System

Dongguan Yaguang Machinery Co., Ltd. specializes in UV Mercury Lamp Curing Systems, designed for industries requiring rapid and efficient curing, including offset, gravure, flexographic printing, coating, and metal decorating. The system utilizes high-quality mercury lamps as the UV light source, combined with precision optical design and an efficient reflection system, ensuring uniform and thorough ultraviolet irradiation for instant curing on work surfaces.

High-Efficiency Curing

Equipped with high-power-density UV mercury lamps , the system achieves instant curing (as fast as 1 second), significantly boosting production efficiency by reducing cycle times.

Broad-Spectral Compatibility

The system emits broad-spectrum UV light that adapts to diverse ink types, meeting versatile production demands.

Energy Cost Reduction

Integrated smart control system allows precise adjustment of light intensity and power, minimizing energy waste and operational costs.

Enhanced Product Quality

Uniform UV exposure ensures consistent surface curing, improving product durability and reducing defects in printed or coated materials.

Stability & Reliability

Core components are manufactured with high-temperature-resistant and corrosion-resistant materials, supporting 24/7 continuous operation with minimal downtime.

Ease of Maintenance

Simplified modular design enables quick troubleshooting and routine maintenance, reducing labor costs and operational interruptions.

Customer Recognition

The system has garnered widespread acclaim for its reliability, efficiency, and precision, solidifying Yaguang’s reputation as a leader in UV curing solutions for the printing and coating industries.

product details

Efficient mercury lamp UV drying system (1)

Yaguang Patend UV Cassette

Featuring an original reflective tilt angle design, high-efficiency reflector from Germany, well-known international brand combination plug for low and high voltage, and quick-connect water plug with a check valve from Japan SMC.Supports could be provided at each color unit, and the mercury lamp cassettes could be switched according to user’s requirements.

Main Electrica Control Cabinet

The output power of each lamp group automatically synchronizes with the printing press speed. Under guaranteed drying quality requirements, the system dynamically adjusts lamp power to conserve energy.

The system incorporates comprehensive protection functions to withstand high currents and voltages, including but not limited to: phase loss protection, under-voltage/over-voltage protection, real-time current protection during operation, overtemperature protection, circuit break protection, and electric shock prevention for human safety.

Cooling Water Cabinet

A low-power water-cooled chiller is employed to cool the UV system, achieving intelligent temperature control and energy-efficient configurations. The cooling capacity is designed to meet the full-power operational cooling demands of the UV system. Additionally, the chiller supports remote start/stop functions and status output signals.

Air Cabinet.

The exhaust system comprises mercury lamp exhaust units and supporting ductwork. The mercury lamp exhaust components include dedicated exhaust for delivery and color unit lamps. It ensures complete removal of heat generated by mercury lamps during normal operation, discharging all hot air into the plant’s eco-friendly ventilation ducts, with adjustable airflow control. Unused exhaust ports (at positions without installed lamps) can be closed. The system’s fans are equipped with filters to prevent dust ingress, support airflow adjustment, and comply with national noise regulations.